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Corrugated is the ultimate in flexible packaging material. Ninety (90) percent
of all goods shipped to market are packaged in corrugated.
The liners and medium that make up the corrugated sheet are both forms of
paperboard. Paperboard is made primarily from cellulose fibers found in wood.
The fibers are held together by lignin. Fibers are separated from the wood
in one of three ways: mechanical, chemical, and semi chemical. Mechanical involves
chipping and grinding the wood into increasingly smaller units. Chemical
separation, or pulping, uses sulfite or sulfate to dissolve the lignin. This
is also known as the Kraft process. This method produces the highest yields
with the least damage to fibers, thus the strongest paper. The semi-chem
process combines the mechanical and the chemical methods.
Linerboard is the paperboard used as the inner and outer facings of a corrugated
sheet. It is made primarily through the chemical process. It is usually made
from softwoods like Pine trees that have the longest fibers and produce the
strongest board. Medium is the fluted paperboard that is in between the inner
and outer facings. It is produced mainly from hardwoods that have shorter
fibers through the semi-chem process.
Linerboard and medium are also made from recycled resources. Lumber by products
like sawdust and wood chips constitute approximately 10% of the fiber supply.
Recycled paper provides approximately 25%. The fibers are separated from wood
or recovered through recycling processes and cleaned. Liquid paper then flows
onto a moving wire screen. Water drains through the wire until it hits the
dry line where a paper mat is formed. The paper is cycled through the paper
machine where it is further dried, compressed, and wound into large rolls
that are shipped to customers that manufacture corrugated sheets.
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